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Manufacturing

VECTOR Labs builds full-range custom solutions that help manufacturing companies leverage the advantage of technologies and gain competitive advantage based on data-driven decisions. 

We have first-hand experience

Our team acquired first-hand expertise while building our machine and maintenance solution, Fabrico, allowing us to understand manufacturing business needs better and to become a reliable one-stop partner from the requirements analysis to development and deployment.

Industrial manufacturing software is a must to achieve genuine business benefits in manufacturing and production. Every function, from manufacturing to shipping, can function efficiently with digital processing. Our company creates valuable industrial software that replaces outdated systems, decodes data information, and offers real-time management of all your organisation's operational activities.

Manufacturing software solutions allow businesses to automate processes, optimise business, reduce risks, and increase company productivity and profitability. We provide ERP development services that enhance manufacturing operations at every level by delivering features like:

  • Effective administration of work orders
  • Assets management
  • Tracking the whole production process
  • Centralised product information
  • Tracking of materials and consumables
  • Combining lifecycle management and integration.

End-to-end solutions

Using data science and AI, manufacturing businesses can produce, price, and distribute products as effectively as possible. Improved competitiveness and higher profits will result from this newfound efficiency. We can help you incorporate the benefits of digitalization through

We develop secure and scalable custom products for the needs of your organisation.

  • Integration

We aim to provide flawless data exchange between systems and integrate custom applications with already installed third-party systems.

Using our expertise in the latest technologies in AI, ML, and NLP helps us create winning solutions.​​​

We have created architectures covering multiple data sources, formats and types, including internal ERP data, CRM data, other downstream systems’ data, sensors stream data, and external data.

We have the expertise in all of the above to combine them into a solution that adds value to your company and transforms your business.

  • Legacy software modernization.

Manufacturing Case Studies

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Software with computer vision analysis in a manufacturing plant

Challenge: The task was to develop a solution for task management in production companies combined with extracting data from production machines through sensors and PLCs.

Team: Python developers, Angular developers, Data scientists, Computer vision experts, QA experts, DevOps, UX designer and PM

Solution: The solution was successfully developed for the MVP phase and continued to include computer vision combined with tasks, procedures and read-only registers from PLC controllers. Currently using Python OpenCV & YOLO object detector integration from IP camera stream to extract workers' movements around specific industrial areas. We collect data first to perform supervised learning in later stages.

Status: Currently, the software is being integrated into 3 production plants in Bulgaria.

Key Metrics: Reduction of maintenance costs by more than 20% within a period of 1 year.

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Maintenance management ERP and storage for an international manufacturing plant

Challenge: A manufacturing plant with over 1200 workers was looking for a custom solution to organize their maintenance processes. The existing ERPs did not cover all requirements for the wide range of activities. This had increased maintenance costs and unpredicted downtime.

Client: ABB Bulgaria

Solution: For employees accustomed to filling a lot of documentation which is required both by both management and auditors, the new system was a completely new methodology. Using an agile delivery approach, we took time to define the requirements and listen to the users. The system was based on our Fabrico SaaS with improvements and custom upgrades adapted to the client. Our UX designers and product managers transformed the requirements into the system integrating all custom functionalities in the mobile applications for iOS and Android.

Adding QR code scanners to the existing processes was a disruptive moment and helped the team to increase their productivity and reduce the time needed to analyse data and complete maintenance tasks.

Over one year of operation, the team has already been saving time and having additional security in tracking information on repairs. Emergency repairs were reduced by 10% in a period of 6 months.

Services: Python, Angular, Mobile applications development, UX, QA, DevOps, PM

Results: Over one year of operation the team has already been saving time and having additional security in tracking information on repairs. 

Let's work together

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