Maintenance management ERP and storage for an international manufacturing plant

Challenge: A manufacturing plant with over 1200 workers was looking for a custom solution to organize their maintenance processes. The existing ERPs did not cover all requirements for the wide range of activities. This had increased maintenance costs and unpredicted downtime.

Client: ABB Bulgaria

Solution: For employees accustomed to filling a lot of documentation which is required both by both management and auditors, the new system was a completely new methodology. Using an agile delivery approach, we took time to define the requirements and listen to the users. The system was based on our Fabrico SaaS with improvements and custom upgrades adapted to the client. Our UX designers and product managers transformed the requirements into the system integrating all custom functionalities in the mobile applications for iOS and Android.

Adding QR code scanners to the existing processes was a disruptive moment and helped the team to increase their productivity and reduce the time needed to analyse data and complete maintenance tasks.

Over one year of operation, the team has already been saving time and having additional security in tracking information on repairs. Emergency repairs were reduced by 10% in a period of 6 months.

Services: Python, Angular, Mobile applications development, UX, QA, DevOps, PM